High-capacity sorting system for BESTSELLER

How BESTSELLER's inbound flow got 50% faster with an automated sorting system.

The challenge

BESTSELLER had a manual sorting process in its inbound flow that was holding back operations: it required a lot of staffing, was hard to predict, and capped how quickly goods could be sorted in a busy logistics operation.

The solution

We replaced the manual sorting with an automated system, built on proven standard components from our partners Interroll Group and SICK Sensor Intelligence, combined with in-house developed software tailored to BESTSELLER's processes. The standard hardware provides stability, availability and easy servicing, while our software ensures flexibility, scalability and intelligent control. The software was developed and tested in a digital twin before the system was commissioned on-site — reducing the risk of bottlenecks and unstable operation, and ensuring that control, data and integration worked together from day one.

Our approach is built on

• Proven standard components with high reliability
• In-house developed software tailored to the customer's flow and needs
• Scalable solutions with a focus on measurable value

Results

• 50% faster sorting
• Fewer manual processes and lower staffing needs
• Significantly improved working environment
• A more stable and predictable inbound flow